PVB Laminated Glass Production Line with 28500*6000mm Autoclave

• Warranty: 1 Year
• Type: Glass Laminating Machine
• Certification: CE, ISO, UL, UR
• Structure: Horizontal
• Control System: PLC
• Glass Washing Machine Type: Horizontal Glass Washing Machine
• Model NO.: FDL2850-6
• Glass Edging Machine Type: Glass Double Edging Machine
• Grinding Head Number: None
• Condition: New
• After-sales Service: 1 Year
• Product Name: Autoclave
• Max. Glass Size: 2500X6000mm
• Capacity: 500 Sq.M/Cycle
• Power: 500kw
• Interlayer Film: PVB
• Application: Laminated Glass
• Glass Thickness: 3-60mm
• Advantage: Energy Saving
• Heating Method: Convection Heating
• Temperature: 125-130 Degrees
• Transport Package: Standard
• Specification: 2500x6000mm
• Trademark: FANGDING
• Origin: Shandong
• HS Code: 8514400090
• Production Capacity: 5 Sets/Month

Product Description

                                    
Introduction of the whole line
1,All sections of the line adopt PLC centralized control system, frequency control and three HMI interface operations.
2,The special purpose segment is equipped with encoder and servo motor to ensure equipment stability and machining accuracy.
3,High efficiency, energy saving, environmental protection, noise and other special controls shall be considered in the whole line design.
4.The film roller machine equipped with automatic film releasing and rolling up functions.3 film rollers are laid in the same level, easy to operate, easy to replace plastic film.
5,the structure of the initial press section is reasonable, easy to operate.The whole machine runs smoothly and stable, and is controlled by central PLC system.The heating area is evenly distributed,and equipped with domestic medium-wave infrared heating tube for heating. The temperature is measured and controlled in this area, and the maximum temperature is 250ºC(adjustable).
6,adopt mechanical turnover unloading table to unload.
7,The glass autoclave is automatically controlled by PLC and operated by man-machine interface to achieve safety, reliability, high efficiency and energy saving.
8,Except for the monitoring of the operator at the loading and unloading stations, the operation of other lines is fully automatic, realizing intelligent production, reducing personnel risks and production costs.

The automatic glass laminating line is composed by 11 parts,

 To meet the different requirements of our customers from domestic and abroad ,we can provide a full set of automatic production line and a semi-automatic production line both.



 1.Glass washing and drying machine.sThe machine has 3 pairs of brush rollers.2pairs are stiff type for normal glass,1pair are soft type for Low-E glass washing,equipped with detective device,when Low-E glass is detected ,the stiff brushes will lift up automatically.

2.Automatic side-push glass positioning conveyor

Designed for cleaning, transmission and positioning fast and rhythmic operation.
positioning accuracy: 0.3 mm more or less..
the roller wheel of this machine is made of special materials to ensure that there is no trace on the glass surface, so as to ensure the production of high-quality products.

3.High precision automatic suction hanger


Reasonable distribution of high-precision suction cups, combination of suction cup positions with long duration, no need to move the suction cups in the production process.

4.Forced convection infrared roller presser
The heating section and preheating section are equipped with medium wave infrared heating elements to heat the intermediate PVB effectively.

5.Forced convection autoclave for PVB film


Forced cross convection glass autoclave is a sealed vessel with high pressure and double internal forced convection heating circulation system , in which temperature, pressure and vacuum are effectively controlled, PID control can achieve accurate control of temperature and pressure, so that temperature and pressure can change completely in accordance with the design curve;Suitable for all kinds of technology requirements of laminated glass .Especially for PVB or SGP interlayer film, and can ensure perfect product quality and yield.

Clients cases:



Production Workshop :

Our team:



FAQ:

Q: Are you manufacturer with your own factory?
A: Yes. We are one of the few manufacturers with a special equipment manufacturing license, the factory covers an area of 20,000 square meters.

Q: Do you accept customized sizes?
A: Yes, we do. We have a professional technology R&D and design team with more than 30 years of experience. We will design the most reasonable plan for you according to your size requirements and field.

Q: How long does it take to complete a cycle?
A: It is determined by the loading rate and product details. It usually takes 4 hours.

Q: How about the degree of automation of the production line?
A: We have designed fully automatic and semi-automatic production lines, customers can choose according to their budget and site

Q:If your engineer is available to oversea to install ?
A:Yes, our experienced engineers will come to your factory to install and commissioning the production line, and teach you production experience and operating skills.

Q: What are your payment terms?
A: 30% of the total value is paid by TT, 65% is paid before delivery, and the remaining 5% is paid during installation and commissioning.

Q: How about your after-sale service?
1. 24 hours online, solve your problems at any time.
2. The warranty is one year and the maintenance is lifelong.